This machining shop runs CNC and VTL machines. A supervisor can't stand at every machine all shift, so we're putting AI on the cameras they already have. It checks six things on the floor, rings the supervisor's phone when something needs attention, and keeps a clip of every issue.
Being installed Results will be shared once the system has run for a few months.
An operator steps away and a running machine goes unwatched. Nobody knows how often it happens or for how long.
A few minutes on the phone or a long chat in a group adds up across a shift, and it's only noticed when someone happens to walk past.
Parts end up on walkways and outside their marked areas, and stacks sit untouched for days. 5S slips without anyone seeing it happen.
Chip removal gets skipped when the floor is busy, until it becomes a cleaning job and a safety risk.
Every machine knows whether its operator is there, and for how long it has been left.
Minutes on the phone at the machine, measured against an allowance per shift that the owner sets.
People talking in a group for longer than the set limit.
Parts on walkways or outside their marked storage areas.
Each stack gets an ID and a photo, and the system tracks how long it has sat without moving.
Checks that chips are cleared as often as the owner's settings require.
No new cameras. The AI runs on the factory's existing PC and is capped so the PC's other work always comes first.
The PC does the watching. Only issues, scores and short clips go online.
If the internet drops, the checks, announcements and clips carry on, and everything syncs once it's back.
No face recognition: the operator assigned to the machine gets the issue. Every issue is a clip for a supervisor to review, never an automatic finding.
Tell us how your business runs. We'll call you and tell you what we would build.
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